Do-It-Yourself Maintenance Hyundai 2005-Tucson

Maintaining your vehicle in the best condition possible is crucial to ensure comfort and safety while driving. If you own a Hyundai 2005-Tucson, performing DIY maintenance can be an effective way to prolong the life of your vehicle and avoid costly repairs in the future. In this article, we will provide a guide on DIY maintenance for the Hyundai 2005-Tucson, so that you can take care of your vehicle properly and efficiently.

ENGINE COMPARTMENT

(2.7 Gasoline)

1. Power steering fluid reservoir
2. Brake & Clutch fluid reservoir
3. Air cleaner
4. Fuse and Relay box
5. Windshield washer fluid reservoir
6. Engine oil level dipstick
7. Coolant reservoir cap
8. Engine oil filler cap
9. Automatic transaxle fluid level dipstick (Vehicle with Automatic Transaxle)
10. Radiator cap
11. Battery

⚠ CAUTION

When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.

(2.0 Gasoline)

1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake & Clutch fluid reservoir
4. Air cleaner
5. Fuse and Relay box
6. Windshield washer fluid reservoir
7. Engine oil level dipstick
8. Coolant reservoir cap
9. Automatic transaxle fluid level dipstick (Vehicle with Automatic Transaxle)
10. Radiator cap
11. Battery

⚠ CAUTION

When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.

GENERAL CHECKS

Engine Compartment

The following should be checked regularly:

• Engine oil level and condition
• Transaxle fluid level and condition
• Brake fluid level
• Clutch fluid level
• Engine coolant level
• Windshield washer fluid level
• Accessory drive belt condition
• Engine coolant hose condition
• Fluid leaks (on or below components)
• Power steering fluid level
• Battery condition
• Air filter condition

Vehicle Exterior

The following should be checked monthly:

• Overall appearance and condition
• Wheel condition and wheel nut torque
• Exhaust system condition
• Light condition and operation
• Windshield glass condition
• Wiper blade condition
• Paint condition and body corrosion
• Fluid leaks
• Door and hood lock condition
• Tire pressure and condition (including spare tire)

Vehicle Interior

The following should be checked each time when the vehicle is driven:

• Lights operation
• Windshield wiper operation
• Horn operation
• Defroster, heating system operation (and air conditioning, if installed)
• Steering operation and condition
• Mirror condition and operation
• Turn signal operation
• Accelerator pedal operation
• Brake operation, including parking brake
• Manual transaxle operation, including clutch operation
• Automatic transaxle operation, including “Park” mechanism operation
• Seat control condition and operation
• Seat belt condition and operation
• Sunvisor operation

If you notice anything that does not operate correctly or appears to be functioning correctly, inspect it carefully and seek assistance from your Hyundai dealer if service is needed.

CHECKING THE ENGINE OIL

Engine oil is essential to the performance and service of the engine. It is suggested that you check the oil level at least once a week in normal use and more often if you are on a trip or driving in severe conditions.

Recommended Oil

The engine oil quality should meet the following classification.

API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE.

NOTE:

• For good fuel economy, SAE 5W-20 (5W30), ILSAC GF-3 engine oil is preferred regardless of regional option and engine variation.
• If SAE 5W-20, ILSAC GF-3 engine oil is not available, secondary recommended engine oil for corresponding temperature range can be used.

To Check the Oil Level

Before checking the oil, warm up the engine to the normal operating temperature and be sure your car is parked on level ground. Turn the engine off.

Wait five minutes , then remove the dipstick, wipe it off, fully reinsert the dipstick and withdraw it again. Then note the highest level the oil has reached on the dipstick. It should be between the upper (“FULL”) and lower (“LOW”) range.

⚠ WARNING

Be very careful not to touch the radiator hose when checking the engine oil as it may be hot enough to burn you.

Adding Oil

If the oil level is close to or below the “L” mark, add oil until it reaches the “F” mark. To add oil:

1. Remove the oil filler cap by turning it counterclockwise.
2. Add oil, then check the level again. Do not overfill.
3. Replace the cap by turning it clockwise.

The distance between the “F” and “L” marks is equal to about 1 quart of oil.

⚠ WARNING

Be very careful not to touch the radiator hose when adding the engine oil as it may be hot enough to burn you.

CHANGING THE OIL AND FILTER

The engine oil and filter should be changed at those intervals specified in the maintenance schedule in Section 5. If the car is being driven in severe conditions, more frequent oil and filter changes are required.

The procedure for changing the oil and filter is as follows:

1. Park the car on level ground and set the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge moves above the lowest mark. Turn the engine off and place the gear
   selector lever in “P” (automatic) or reverse gear (manual transaxle).
2. Open the hood and remove the engine oil filler cap.
3. Slide underneath the car and loosen the drain plug by turning it counterclockwise with a wrench of the proper size. Be sure that a drain pan is in position to catch the oil as it drains out, then remove the drain plug.

⚠ WARNING

Be very careful when draining the engine oil as it may be hot enough to burn you!

4. When the oil has stopped draining, replace the drain plug using a new washer and retighten by turning it clockwise.

Oil pan drain plug tightening torque:

3.5 ~ 4.5 kgf.m (2.7L)
4.0 ~ 4.5 kgf.m (2.0L)

5. Remove the oil filter by turning it counterclockwise with a oil filter wrench of the proper size. A certain amount of oil will come out when you remove the filter. So be sure to have your drain pan in place underneath it.
6. Install a new oil filter in accordance with the instructions on the carton or on the filter itself. Do not over-tighten. (Tightening torque : 1.2 ~ 1.6 kgf.m) Be sure that the mounting surface on the engine is clean and that the old gasket is removed completely. Lubricate the new gasket on the filter with clean engine oil before installation.
7. Remove the engine oil level dipstick.
8. Refill the crankcase with the recommended engine oil. Refer to the specification in chapter 9 for engine oil capacity.

⚠ CAUTION

Slowly pour the recommended oil using by a funnel. Do not overfill! Engine damage may occur if overfilled.

9. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
10. Shut off the engine and recheck the oil level.

NOTE:

Always dispose of used engine oil in an environmentally acceptable manner. It is suggested that it be placed in a sealed container and taken to a service station for reclamation. Do not pour the oil on the ground or put it in with the household trash.

⚠ PROPOSITION 65 WARNING

Used engine oil may cause irritation or cancer of the skin if left in contact with the skin for prolonged periods of time. Used engine oil contains chemicals that have caused cancer in laboratory animals. Always protect your skin by washing your hands thoroughly with soap and warm water as soon as possible after handling used oil.

CHECKING AND CHANGING THE ENGINE COOLANT

⚠ WARNING

Do not remove the radiator cap when the engine is hot. When the engine is hot, the engine coolant is under pressure and may erupt through the opening if the cap is removed. You could be seriously burned if you do not observe this precaution. Do not remove the radiator cap until the radiator is cool to the touch.

Recommended Engine Coolant

Use a high quality ethylene-glycol coolant in a 50/50 mix with water. The engine coolant should be compatible with aluminum engine parts. Additional corrosion inhibitors or additives should not be used. The cooling system must be maintained with the correct concentration and type of engine coolant to prevent freezing and corrosion.

Never allow the concentration of antifreeze to exceed the 60% level or go below the 35% level, or damage to the cooling system may result. For proper concentration when adding or replacing the engine coolant, refer to the following table.

To Check the Coolant Level

The coolant level can be seen on the side of the plastic coolant reservoir. The level of the coolant should be between the “L” and “F” lines on the reservoir when the engine is cool. If the level is below the “L” mark, add engine coolant to bring it up between “L” and “F”. If the level is low, inspect for coolant leaks and recheck the fluid level frequently. If the level drops again, visit your Hyundai dealer for an inspection and diagnosis of the reason.

To Change the Engine Coolant

The engine coolant should be changed at those intervals specified in the vehicle maintenance schedule in Section 5.

⚠ CAUTION

Engine coolant can damage the finish of your car. If you spill engine coolant on the car, wash it off thoroughly with clean water.

1. Park the car on level ground, set the parking brake and remove the radiator cap when cool.

2. Turn the radiator cap counterclockwise without pressing down on it, until it stops. This relieves any pressure remaining in the cooling system. And remove the radiator cap by pushing down and turning counterclockwise.
3. Be sure your drain receptacle is in place. Open the drain cock on the radiator. Allow all the engine coolant to drain from the cooling system, then securely close the drain cock.
4. Check Section 9 for the capacity of the cooling system in your car. Then, following the manufacturer’s directions on the engine coolant container, add the appropriate quantity of coolant to the radiator.
5. Fill the radiator with clean demineralized or distilled water. Continue to add clean demineralized or distilled water in small quantities until the fluid level stays up in the radiator neck.

6. Start the engine, top off the radiator with water and then add coolant to the reservoir until the level is between “L” and “F”.
7. Replace the radiator and reservoir caps and check to be sure the drain cocks are fully closed and not leaking.

⚠ WARNING

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near the blades of the coolant fan so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases, the fan will automatically shut off. This is a normal condition.

SPARK PLUGS

Replacing the Spark Plugs

The spark plugs should be changed at the intervals specified in the vehicle maintenance schedule in Section 5 or whenever engine performance indicates they should be changed. Symptoms that suggest poor spark plug performance include engine misfiring under load, loss of fuel economy, poor acceleration, etc. When spark plugs are replaced, always use spark plugs recommended by Hyundai. The use of other spark plugs can result in loss of performance, radio interference or engine damage.

NOTE:

• When replacing the spark plug, genuine Hyundai replacement parts are recommended.
• It is recommended that the spark plug should be changed by an authorized Hyundai dealer. (2.7 L)
• Do not clean or regap spark plugs.

Recommended Spark Plugs:

Changing the Spark Plugs

You will find it easier to change spark plugs if the engine is cold. Always change one spark plug at a time. This helps avoid getting the wires mixed up.

1. Remove the center cover (2.0L) on the engine rocker cover.
2. Using a clean cloth, remove any dirt that has accumulated around the base of the spark plug so it cannot fall into the cylinder when the spark plug is removed.
3. To remove the spark plug cable, pull straight up on the insulated connector, not the cable. Pulling on the cable may damage the carbon core conductor.

⚠ WARNING

It is recommended that the engine be cool or cold when changing the spark plugs. If the engine is hot, you could burn yourself on the insulated connector, the spark plug or the engine itself.

4. When preparing to remove the old spark plug, guide the socket down over the spark plug, being careful not to damage the ceramic insulator.
5. To remove the old spark plug, turn the wrench handle in a counterclockwise direction.
6. To install the new spark plug, guide the socket down over the spark plug, being careful not to damage the ceramic insulator.

NOTE:

Spark plugs should be tightened to specification. Over-tightening can damage the threads in the aluminum cylinder head. Also, leaving them too loose can cause the spark plug to get very hot and possibly result in damage to the engine.

7. Replace the cable by pushing the insulated connector directly down onto the electrode. Check to be sure it has snapped into place and can’t fall off.

CHANGING THE AIR CLEANER FILTER

To change the filter, unsnap the clips around the cover. When this is done, the cover can be lifted off, the old filter removed and the new filter put in its place. Genuine Hyundai Replacement Parts are recommended.

⚠ CAUTION

• Operating your vehicle without a proper air filter in place can result in excessive engine wear.
• When removing the air cleaner filter, be careful that dust or dirt does not enter the air intake. These may result in damage to the air cleaner filter.

WINDSHIELD WIPER BLADES

The wiper blades should be carefully inspected from time to time and cleaned to remove accumulations of road film or other debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap or detergent and water. If the wipers continue to streak or smear the glass, replace them with genuine Hyundai replacement parts or their equivalent.

⚠ CAUTION

• Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass.
• Keep the blade rubber out of contact with petroleum products such as engine oil, gasoline, etc.

FILLING THE WASHER RESERVOIR

The washer fluid reservoir supplies fluid to the front and rear washer systems. A good quality washer fluid should be used to fill the washer reservoir. The fluid level should be checked more frequently during inclement weather or whenever the washer system is in more frequent use. The capacity of the washer reservoir is 3.59 U.S. quarts (3.4 Liters).

⚠ CAUTION

• Radiator anti-freeze (engine coolant) should not be used in the washer system because it will damage the car’s finish.
• The washer should not be operated if the washer reservoir is empty. This can damage the washer fluid pump.

CHECKING THE TRANSAXLE OIL (MANUAL)

Transaxle lubricant in the manual transaxle should be checked at those intervals specified in the vehicle maintenance schedule in Section 5.

Recommended Oil

Use only HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) or EQUIVALENT in the manual transaxle.

Manual Transaxle Oil Capacity

The oil capacity of the manual transaxle is 2.2 U.S. quarts (2.1 liters).

⚠ WARNING

It is always better to check the transaxle oil level when the engine is cool or cold. If the engine is hot, you should exercise great caution to avoid burning yourself on hot engine or exhaust parts.

To Check the Manual Transaxle Fluid Level

Park the car on level ground with the engine off.

1. Using a wrench of the correct size, loosen the oil filler plug by turning it counterclockwise and remove it with your fingers.
2. Use your finger or suitable tool to feel inside the hole. The oil level should be at its bottom edge. If it is not, check for leaks before adding oil. To refill the transaxle or bring the oil level up,add oil slowly until it reaches the proper level. Do not overfill.
3. Replace the plug and washer, screw it in with your fingers and then tighten securely with the wrench.

CHECKING THE TRANSAXLE FLUID (AUTOMATIC)

Transaxle fluid in the automatic transaxle should be checked at those intervals specified in the vehicle maintenance schedule in Section 5.

NOTE:

Automatic transaxle fluid is basically red color. As driving distance increases, the fluid color turns darkish red gradually. It is a normal condition and you should not judge the need to replace based upon the
changing color. You must replace the automatic transaxle fluid in accordance with intervals specified in the vehicle maintenance schedule in section 5.

Recommended Fluid

Your Hyundai automatic transaxle is specially designed to operate with HYUNDAI GENUINE ATF SP III DIAMOND ATF SP-III SK ATF SP III or other brands approved by Hyundai Motor Co,. Damage caused by a non specified fluid is not covered by your new vehicle limited warranty.

⚠ CAUTION

Use of aftermarket ATF additives may cause damage to the automatic transaxle. Only use HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands approved by Hyundai Motor Co., If you are having your vehicle serviced at a facility other than a Hyundai dealer, verify ATF is used for your vehicle.

Transaxle Fluid Capacity

The fluid capacity of the automatic transaxle is 8.2 U.S. quarts (7.8 liters).

⚠ WARNING

The transaxle fluid level should be checked when the engine is at normal operating temperature. This means that the engine, radiator, exhaust system etc., are very hot so you should exercise great care not to burn yourself during this procedure.

To Check the Transaxle Fluid Level

Park the car on level ground with the parking brake engaged. When the transaxle fluid level is checked, the transaxle fluid should be at normal operating temperature and the engine idling. While the engine is idling, apply the brakes and move the gear selector lever from “P” to each of its other positions — “R”, “N”, “D” — and then return to “N” or “P”. With the engine still idling:

1. Open the hood, being careful to keep hands, long hair and clothing clear of any moving parts.

2. Remove the transaxle dipstick, wipe it clean, reinsert the dipstick as far as it will go, then remove it again. Now check the fluid level on the dipstick. It should be in the “HOT” range on the dipstick.

3. If the transaxle fluid level is low, use a funnel to add transaxle fluid through the dipstick tube until the level reaches the “HOT” range. Do not overfill.

⚠ WARNING

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases, the fan will automatically shut off. This is a normal condition.

CHECKING THE BRAKES

⚠ CAUTION

Because brakes are essential to the safe operation of the car, it is suggested that they be checked and inspected by your Hyundai dealer. The brakes should be checked and inspected for wear at those intervals specified in the vehicle maintenance schedule in Section 5.

Checking the Brake Fluid Level

⚠ WARNING

Use caution when handling brake fluid. It can damage your vision if it gets into your eyes. It will also damage your vehicle’s paint if spilled on it and not removed immediately.

Recommended Brake Fluid

Use only hydraulic brake fluid conforming to DOT 3 or DOT 4 specifications in your braking system. Follow the instructions printed on the container.

To Check the Fluid Level

The fluid level in the brake fluid reservoir should be checked periodically. The level should be between the “MIN” and “MAX” marks on the side of the reservoir. If the level is at or below the “MIN” mark, carefully add fluid to bring it up to “MAX”. Do not overfill.

Adding Brake Fluid

⚠ WARNING

Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use only DOT 3 or DOT 4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain open any longer than required. This will prevent entry of dirt and moisture which can damage the brake system and cause improper operation.

To add brake fluid, first wipe away any dirt then unscrew the fluid reservoir cap. Slowly pour the recommended fluid into the reservoir. Do not overfill. Carefully replace the cap on the reservoir and tighten.

CHECKING THE CLUTCH FLUID

To Check the Clutch Fluid

The clutch fluid level in the master cylinder should be checked when performing other under hood services. The system should be checked for leakage at the same time. Check to make certain that the clutch fluid level is always between the “MAX” and “MIN” level markings on the fluid reservoir. Fill as required. Fluid loss indicates a leak in the clutch system which should be inspected and repaired immediately. Consult your Hyundai dealer.

To Replace the Fluid

Recommended brake fluid conforming to DOT 3 or DOT 4 specification should be used. The reservoir cap must be fully tightened to avoid contamination from foreign matter or moisture.

NOTE:

Do not allow any other liquids to contaminate the brake fluid. Seal damage will result.

⚠ WARNING

Use caution when handling brake fluid. It can damage your vision if you get it in your eyes. It will also damage your vehicle’spaint if spilled on it and not removed immediately.

AIR CONDITIONING CARE

Keeping the Condenser Clean

The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc. These can interfere with maximum cooling efficiency. When removing such accumulations, brush or hose them away carefully to avoid bending the cooling fans.

Checking the Air Conditioning Operation

1. Start the engine and let it run at a fast idle for several minutes with the air conditioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air conditioning system inspected by your Hyundai dealer.

⚠ CAUTION

Running the air conditioning system for extended periods of time with a low refrigerant level may damage the compressor.

Lubrication

To lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minutes each week. This is particularly important during cool weather when the air conditioning system is not otherwise in use.

Checking the Compressor Drive Belt

When the air conditioning is being used regularly, the compressor drive belt tension should be checked at least once a month with the engine turned off. To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 1/3 of an inch. If the belt is too loose, have it adjusted by your Hyundai dealer.

CHANGING THE AIR CONDITIONER FILTER

(For Evaporator and Blower Unit) (If Installed)

The air conditioner filter is located in front of the evaporator unit behind the glove box. It helps to decrease the amount of pollutants entering the car.

1. Open the glove box and remove the support strap through the hole.

2. Lower the glove box down completely by pushing the both sides of the glove box inward.

3. Remove the air conditioner filter cover by pressing both side’s clips.

4. Remove the air conditioner filter by lifting it.
5. Installation is the reverse order of disassembly.

⚠ CAUTION

Be sure to install the air conditioner filter in the direction of the arrow sign. Otherwise, noise or filter damage may result.

CHECKING THE FREE-PLAY

STEERING WHEEL

To check the steering wheel free-play, stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Use very light finger pressure and be sensitive to changes in resistance that mark the limits of the free-play. If the free-play is greater than specified, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

CLUTCH PEDAL FREE PLAY

With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedal free-play. The free-play should be within the limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

BRAKE PEDAL FREE PLAY

With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster.
Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is the brake pedal free-play. The free-play should be within the limits specified in the illustration above. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

CHECKING BRAKE PEDAL CLEARANCE

You need a helper to check the brake pedal clearance. With the engine running, have your helper press down on the brake pedal several times and then hold it down with a force of about 110 lbs (50 kg, 490 N). The brake pedal clearance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.

CHECKING DRIVE BELTS

Drive belts should be checked periodically for proper tension and adjusted if necessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if necessary.

Belt routing should also be checked to be sure there is no interference between the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretching after use.

CHECKING AND REPLACING FUSES

Replacing a Fusible Link

A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus preventing damage to the entire wiring harness. (This could be caused by a short in the system drawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the system and replace the fusible link. The fusible links are located in a relay box in the engine compartement for easy inspection.

⚠ CAUTION

When replacing a fusible link, never use anything but a new fusible link with the same or lower amperage rating. Never use a piece of wire or a higher-rated fusible link.This could result in serious damage and
create a fire hazard.

Replacing Accessory Fuses

The fuse box for the lights and other electrical accessories will be found on the left side of crash pad. Inside the box you will find a list showing the circuits protected by each fuse. If any of your car’s lights or other electrical.

accessories stop working, a blown (open) fuse could be the reason. If the fuse has opened, you will see that the metal strip inside the fuse has melted through. If you suspect a blown fuse, follow this procedure:

1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small “fuse puller” tool is contained in the fuse box to simplify this operation).
3. Be sure to check all other fuses even if you find one that appears to have opened.
4. Replace the blown fuse by pressing a new

fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repaired or replaced by a Hyundai dealer. If you do not have a spare fuse, you may beable to borrow a fuse of the same or lower rating from an accessory you can temporarily get along without (the radio or cigarette lighter, for example). Always remember to replace the borrowed fuse.

⚠ CAUTION

An open fuse indicates that there is a problem in the electrical circuit. If you replace a fuse and it blows as soon as the accessory is turned on, the problem is serious and should be referred to a Hyundai dealer for diagnosis and repair. Never replace a fuse with anything except a fuse with the same or a lower amperage rating. A higher capacity fuse could cause damage and create a fire hazard.

NOTE:

See page 6-35 for the fuse panel descriptions.

CHECKING THE BATTERY

⚠ WARNING

Batteries can be dangerous! When working with batteries, carefully observe the following precautions to avoid serious injuries.

The fluid in the battery contains a strong solution of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it on yourself or the car. If you do spill battery fluid on yourself,
immediately do the following:

• If battery fluid is on your skin, flush the affected areas with water for at least 15 minutes and then seek medical assistance.
• If battery fluid is in your eyes, rinse out your eyes with water and get medical assistance as soon as possible. While you are being driven to get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated with water.
• If you swallow battery fluid, drink a large quantity of water or milk followed by milk of magnesia, eat a raw egg or drink vegetable oil. Get medical assistance as soon as possible.

While batteries are being charged (either by a battery charger or by the vehicle’s generator), they produce explosive gases. Always observe these warnings to prevent injuries from occurring:

• Charge batteries only in a well ventilated area.
• Do not permit flames, sparks or smoking in the area.
• Keep children away from the area.

Checking the Battery

Keep the battery clean. Any evidence of corrosion around the battery posts or terminals should be removed using a solution of household baking soda and warm water. After the battery terminals are dry, cover them with a light coating of grease.

⚠ PROPOSITION 65 WARNING

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Batteries also contain other chemicals known to the State of California to cause cancer. Wash hands after handling.

CHECKING ELECTRIC COOLING FANS

⚠ WARNING

The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases the fan will automatically shut off. This is a normal condition.

Checking Engine Cooling Fan

The engine cooling fan should come on automatically if the engine coolant temperature is high.

Checking Condenser Cooling Fan

The condenser cooling fan should come on automatically whenever the air conditioning is in operation.

POWER STEERING FLUID LEVEL

The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the engine is “OFF”, then check to make certain that the power steering fluid level is between the “MAX” and “MIN” level markings on the fluid reservoir.

NOTE:

Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold conditions (below – 4°F). If the noise stops during warm up, there is no abnormal function in the system. It is due to a power steering fluid characteristic in extremely cold conditions.

Recommended Fluid

Use PSF-3 type fluid

NOTE:

Do not start the engine when the power steering oil reservoir is empty.

POWER STEERING HOSES

It is suggested that you check the power steering hose connections for fluid leakage at those intervals specified in the vehicle maintenance schedule in Section 5. The power steering hoses should be replaced
if there is severe surface cracking, pulling, scuffing or worn spots. Deterioration of the hose could cause premature failure.

FOR MORE INFORMATION ABOUT YOUR HYUNDAI

If you desire additional information about maintaining and servicing your Hyundai, you may purchase a factory Shop Manual at your Hyundai dealer’s parts department. This is the same manual used by dealership technicians and while it is highly technical it can be useful in obtaining a better understanding of your car and how it works.

HEADLIGHT AIMING ADJUSTMENT

Before performing aiming adjustment, make sure of the following.

1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down several times. Place vehicle at a distance of 118 in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire, jack, and tools). Have the driver
   or equivalent weight placed in driver’s seat.
4. Clean the head light lenses and turn on the headlights (Low beam).
5. Open the hood.

6. Draw a vertical line (through the center of each headlight beam pattern) and a horizontal line (through the center of each headlight beam pattern) on the aiming screen. And then, draw a parallel line at 0.8 in. (21 mm) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver VERTICAL AIMING.

⚠ WARNING

Horizontal aiming should be adjusted by an authorized Hyundai dealer.

Adjustment After Headlight Assembly Replacement

If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using an aiming chart as shown in the illustration. Turn on the headlight switch. (Low Beam Position)

1. Adjust headlights so that main axis of light is parallel to center line of the body and is aligned with point “P” shown in the illustration.
2. Dotted lines in the illustration show the center of headlights.

SPECIFICATION:

“H”;
Horizontal center line of headlights from ground: 35.6 in.(904 mm)

“W”;
Distance between each headlight center: 53.4 in.(1,356 mm)

“L”;
Distance between the headlights and the wall that the lights are tested against: 118 in. (3,000 mm).

REPLACEMENT OF LIGHT BULBS

Before attempting to replace a light bulb, be sure the switch is turned to the “OFF” position. The next paragraph shows how to reach the light bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and wattage rating. See page 6-34 for the wattage description.

⚠ CAUTION

Keep the lamps out of contact with petroleum products, such as oil, gasoline, etc.

Headlight and Front Turn Signal Light

1. Allow the bulb to cool. Wear eye protection.
2. Open the engine hood.
3. Always grasp the bulb by its plastic base, avoid touching the glass.

4. Using a socket wrench of the correct size, remove the headlight assembly mounting bolts.

5. Disconnect the power cord from the bulb base in the back of the headlight.

6. Turn the plastic cover counterclockwise and remove it.

7. Disconnect the connector from the bulb base in the back of the headlight.

8. Push the bulb spring to remove the headlight bulb.
9. Remove the protective cap from the replacement bulb and install the new bulb by matching the plastic base with the headlight hole. Reattach the bulb spring and reconnect the connector.
10. Use the protective cap and carton to promptly dispose of the old bulb.
11. Check for proper headlight aim.
12. To replace the front turn signal light bulb, remove from the bulb holder and install the new bulb. Do not touch the glass of the new bulb.

⚠ WARNING

This halogen bulb contains gas under pressure and if impacted could shatter, resulting in flying fragments. Always wear eye protection when servicing the bulb. Protect the bulb against abrasions or scratches and against liquids when lighted. Turn the bulb on only when installing in a headlight. Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care.

Rear Combination Light

1. Open the tail gate.
2. Remove the mounting screws as shown with a phillips screwdriver.

3. To replace the rear combination light (stop/ tail light, turn signal light, back-up light, side mark light), take it out from the bulb holder by turning it counterclockwise.

(1) Stop/Tail light
(2) Turn signal light
(3) Back-up light
(4) Tail light

4. Install the new bulb.

Front fog Light (If installed)

1. Remove the cover with a phillips screw driver.
2. Remove the bolts with a wrench.

3. Disconnect the power cord.

4. Replace to the new bulb.

Luggage Compartment Light (If Installed)

1. Remove the cover with a flat blade screw driver.

2. Disconnect the power cord.

3. Replace to the new bulb.

Cargo Light

1. Open the tail gate.
2. Remove the cover with a flat blade screwdriver.

3. Replace with a new bulb.

Front Side Marker Light

1. Remove the cover with a phillips screwdriver.

2. Disconnect the connector.

3. Replace with a new bulb.

Interior Light

1. Remove the cover with a flat blade screwdriver.

2. Replace with a new bulb.

Glove Box Illuminated Light

1. Open the glove box.
2. Remove the cover with a flat blade screwdriver.

3. Disconnect the connector.
4. Replace with a new bulb.

BULB WATTAGE

FUSE PANEL DESCRIPTION

Engine Compartment

NOTE:

Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.

Inner Panel